LSZH PE Compound

LSZH PE Compound

ZMS Material supplies low-smoke halogen-free polyethylene (LSZH) PE composites in the form of smooth, uniform small cylindrical or flattened granules. Based on polyethylene (PE), these granules are carefully formulated with halogen-free flame retardants and functional additives. This thermoplastic granular material offers excellent processability, low smoke emissions, and fire resistance, making it suitable for extrusion or molding applications. We can customize colors, hardness, and additive formulations to meet your industrial needs.

External Structure & Formula

External Features

Cylindrical or flattened granules, approximately 2–5 mm in diameter, with a smooth surface free of mechanical impurities, facilitating automatic metering and feeding and stable extrusion; available in natural, milky white, or custom-colored.

Structural Composition

Matrix Resin: PE (polyethylene) is used as the continuous phase. LLDPE/LDPE/HDPE or other modified systems are also commonly used in engineering to balance flexibility, strength, and processing fluidity.

Flame Retardant System: Inorganic hydroxides are the main flame retardants, such as aluminum hydroxide (Al(OH)3) and magnesium hydroxide (Mg(OH)2). Flame retardancy is achieved through endothermic dehydration and dilution of flammable gases or oxygen; surface modification is used to improve dispersion and efficiency.

Additive System: Lubricants or dispersants (fatty acid salts/waxes) improve filler wetting and melt rheology; antioxidants (hindered phenols + phosphites) and light stabilizers (such as HALS) are used to inhibit thermo-oxidative/UV aging; nucleating agents can be added as needed to improve crystallization and dimensional stability.

Flame Retardant Principle
PE Flame Retardant Principle

Heating → Flame retardant decomposes endothermically → releases water vapor to dilute oxygen and combustible gases → forms a char layer to block heat/mass transfer → flame self-extinguishes and smoke density decreases.

Paramètres techniques & Advantages

Technical Specifications
ArticleDensitéMelt Index MI (190°C/2.16 kg)Résistance à la tractionAllongement à la ruptureHeat Distortion TemperatureEmbrittlement TemperatureFlame Retardant RatingOxygen Index (OI)Résistivité volumiqueRigidité diélectrique
Typical Values/Range 0.92–0.96 g/cm³0.5–10 g/10 min≥12 MPa≥200%≥60°C≤-40°CCEI 60332-1-2 Single-strand vertical combustion pass; Bundling grade customized upon request.≥28%≥1×10¹⁴ Ω·m≥20 kV/mm

Note: The parameters are for reference only and can be customized according to customer specifications and performance.

Features
FeaturesDetailed Description
LSZHHalogen-free, produces low smoke and low-toxicity gases during combustion, improving safety.
Thermoplastic GranulesIt can be used directly in processing methods such as extrusion and injection molding.
High Flame RetardancyThe halogen-free mineral flame retardant (MDH/ATH) is uniformly dispersed and has low flame spread.
Mechanical PropertiesMaintain the toughness, tensile strength and flexibility of PE
Customizable FormulasAdjustable hardness, flexibility, flame retardancy rating, filler content, and color.
Processing StabilityThe melt has good fluidity, the extrusion and molding process is smooth, and the particles are stable.
Environmental ComplianceCompliant with environmental standards such as RoHS and REACH, suitable for export markets.
Industrial Bulk Cargo SupplyTargeting B2B and OEM customers, capable of mass production and long-term supply.
Typical Applications & Process Adaptation
  • Building wiring (BV/BVR), multi-core control cables, fire alarm and emergency circuits
  • Rail transit vehicle cables, marine and offshore engineering cables, nuclear power/industrial control equipment wiring
  • Communication and data cable sheaths/fillers, fiber optic loose tubes and accessories
  • Indoor and outdoor general-purpose sheaths, weather-resistant wires, complex cavity extruded structural components

Process Recommendations (for engineering coordination)
Extrusion Temperature Window: Set segmented temperatures according to substrate and MI to avoid over-melting and melt fracture
Cooling and Traction: Appropriately increase cooling intensity and uniformity, control draw ratio/concentricity, and reduce sharkskin and internal stress
Die and Screen: Match mesh size, stabilize back pressure, and reduce melt fracture and precipitation
Coloring and Dispersion: Prioritize the use of highly dispersed masterbatches and surface-modified fillers to ensure stable color and electrical properties

Why choose ZMS Material

Qualification Certification

Produit & Environmental Compliance: Compliant with CE (if applicable), RoHS/REACH, CEI 61034 Low Smoke, CEI 60754 Low Halogen, CEI 60332 Flame Retardant, and CPR building product regulatory standards (e.g., DANS 50575).

System & Quality: OIN 9001 Quality Management System; traceable records of full inspection/sampling from incoming materials to manufacturing to shipment.

Third-Party Testing: Complete reports available for flame retardancy, smoke density, halogen content, electrical properties, aging, et résistance aux intempéries.

Warranty Terms: Clearly defined warranty period, batch consistency, and after-sales response mechanism; supports long-term project-based supply.

Quality & Craftsmanship Showcase

Raw Material Control: High-purity PE resin and high-purity aluminum hydroxide or magnesium hydroxide are preferred; batch sampling and COA traceability are maintained.

Blending Process: High-shear co-rotating twin-screw homogenization, online drying and loss-in-weight measurement ensure both dispersion and moisture content meet standards.

Extrusion Granulation: Closed-loop circulating cooling, online filter replacement and melt pressure monitoring ensure granules are free of bubbles and black spots.

Testing Capabilities: Laboratory testing covering rheology, mechanical properties, electrical properties, retardateur de flamme, smoke density, halogenation, aging, weathering, etc.; key items can be third-party verified.

R&D Collaboration: Project-specific support includes formula optimization, process window suggestions, part problem diagnosis, and full-process support from pilot-scale to mass production.

Delivery and Service: JIT supply, flexible minimum order quantity, moisture-proof and anti-static packaging, full logistics tracking, and timely after-sales response.

    Trouver des solutions de matériaux avancées personnalisées. Contactez-nous maintenant!

    Votre email*:

    Votre nom*:

    Pays*:

    Téléphone*:

    Information*:

    Services matériels ZMS & Logistique

    Services matériels ZMS & Logistique

    Assistance technique professionnelle
    Les ingénieurs matériaux expérimentés de ZMS fournissent des conseils sur la sélection des composés, conception de l'isolation des câbles, et formulations personnalisées pour différentes qualités. Nous veillons à ce que chaque lot réponde à vos exigences électriques, mécanique, et les exigences en matière de sécurité incendie.

    Assurance qualité & Service après-vente
    Chaque lot de granulés de matériau est soumis à un contrôle qualité rigoureux, y compris la densité, rigidité diélectrique, et tests d'ignifugation. Notre équipe après-vente est disponible pour fournir des conseils, dépannage, et services de remplacement si nécessaire.

    Solutions d'emballage personnalisées
    Les composés de matériaux ZMS sont fournis sous forme de granulés ou de granulés et sont généralement emballés dans des sacs en polyéthylène résistants à l'humidité., fûts de papier kraft, ou fûts en plastique. Nous pouvons également fournir un emballage personnalisé avec des graphiques personnalisés pour protéger l'intégrité du matériau pendant le transport et le stockage..

    Expédition flexible & Livraison
    Nous travaillons avec des partenaires logistiques fiables pour offrir des services d'expédition mondiaux, y compris le conteneur, palette, ou expédition en vrac. Un personnel dédié et des procédures d'expédition méticuleusement planifiées empêchent l'humidité, chaleur, ou dommages mécaniques, s'assurer que le composé arrive dans un état optimal.